Guide :Grilling : 30400040 Stainless Steel Grill

Burner replacement on Ducane 30400040

How do I remove and replace the burners on a Ducane model 30400040 Home depot three burner grill? Fritz

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Suggested Questions And Answer :


How do I remove the old burners to replace with new?


Should be as easy as removing the screws at the ends of the tubes and sliding the tubes away from you and putting the new ones in like you took out the old ones.
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I need to know how to remove the stainless steel burners and replace them.


Call Weber to receive free warrenty burners. Have model and serial number found inside one of the doors on your grill. I just received them in the mail about a week ago and just replaced my burners today. Here is what I did. Remove the grates and burner heat deflectors. There are 4 screws on the knob panel, 2 on the left and 2 on the right. Remove the screws and pull back about a inch or two. I found it helpful to open all the doors a bit to rest the panel on them. The burners should remove easily once this is done. Replace the burner tubes and be sure tubes have holes facing up on the one side for correct heat distribution. When placing the knob panel back on, make sure that burner tubes go onto the gas control knob correctly. Replace screws on the knob panel. ****Get a wire brush about the size of a tooth brush to clean the starter, the thing that makes the spark to start the flame.****
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Burner replacement on Ducane 30400040


Remove the 2 grill wire cooking racks by lifting them out of the top of the grill, next lift out to remove the 3 heat deflector panels which exposes the 3 burner tubes. Remove the 4 screws located on the outside flanks (2 on each side) of the 5-knob control panel assembly - then gently slide the knob control assembly outward and away from the grill just about an inch or two. You can now remove the old burner tubes and replace them with the new units. Then simply slide the control assembly back into the grill frame and replace/tighten the 4 screws. Voila`
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None of my igniters on my 30400043 Ducane grill will light the burners. I've had a grease fire due to the burners rusting out and replaced the burners. The insulation on the wires to the igniters has burned off. Do I need to buy a whole new manifold or is there replacements for the igniters? Do the clickers go bad? I'm very disappointed. I bought this grill 3 years ago thinking it's the last I'd have to buy and here I am replacing parts 3 years later. I also don't think the infra red elements are getting hot enough. When running they can be blown out. I don't use them often and have run it for 45 min or so and got a steady flame. I'll try the rotisserie tomorrow. It'd be a shame to waste a good piece of meat. Anyone else having these problems? Got solutions?


As I tell customers, when they ask me, "How long will this grill last?" "That depends on well you take care of it with routine maintenance and cleaning."The wiring for the electronic ignition and the spark ignitors are replaceable. The ignitor button or the "clicker" as you called is replaceable. But all you may to do, is change the battery inside the igniter button. To help you further, i have included a link to the Owner's Manual for your grill. It will have an exploded view of the parts, which should help you identify them by part number and order them from Ducane, if you like.http://help.weber.com/manuals/ducane/2008%20Manuals%20pdf/20529916_030308.pdfA far as the infrared burners are concerned, they blow out easily if the wind is just blowing slightly. That's why they have a thermocouple on the burner, to turn the gas off to it, when it gets blown out. When preheating an infrared burner, the hood/lid of the grill should be closed.I hope this helped you and thanks for choosing FixYa.
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Ducane burners won't stay lit


If you keep getting this kind of troubles , the problem is still assembly. Something had not been done in the right way, or the range behaviour would not have changed after re-assembling everything together.
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We have a Ducane Model #30400040 and we have replaced the three tube burners and the heat plates; however, we noticed that the drip plate under the tube burners is worn out, as well. Is it possible to order the replacement part for this, as we have been unable to identify the actual part.


It is called the Firebox.
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Install replacement burners - Ducane 30400040 Stainless Steel Grill


You've got a job ahead of you! Duncane is the only grill on the market that I know of, that requires the removal of the Control Panel to remove and/or install new burners.Here is a link to the Owners Manual. What you need to know starts on page 21 (Annual Maintenance). Good luck.You can download and print the manual for future reference.http://help.weber.com/manuals/ducane/2008%20Manuals%20pdf/20529916_030308.pdfHope this helps you. Please let me know. Thanks.
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How to replace burners - Ducane 30400040 Stainless Steel Grill


Replacing the burners on any Ducane Gas Grill is not an easy task. As the control panel has to be dismantled to accomplish it. With that in mind, I have included a link to the Owner's Manual. The section Annual Maintenance starting on page 21, will be a big help to yo in removing the old burners and installing the new ones.http://help.weber.com/manuals/ducane/2008%20Manuals%20pdf/20529916_030308.pdfHope this helps you and Happy Grilling!! Thanks for choosing FixYa.
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How do you replace the burners? - Ducane 30400040 Stainless Steel Grill


It's quite a chore replacing the burners on Duncane grills. So, I have provided a link to the Owner's Manual for you grill. Burner removal is in the section entitled "Annual Maintenance" starting on Page 21. You may download & print the manual for future reference.http://help.weber.com/manuals/ducane/2008%20Manuals%20pdf/20529916_030308.pdfI hope this helped you & thanks for choosing FixYa. Happy Grilling!!
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